Thermal Control

The Thermal Control subsystem keeps spacecraft components within allowable temperature limits across all mission phases.

Core Functions

  • Reject internally generated heat to space.
  • Maintain components above minimum survival temps.
  • Protect instruments and propulsion lines from freezing or overheating.

Key Design Drivers

DriverDriven ByImpact
Power DissipationElectronics, payload loadsRadiator sizing
External EnvironmentOrbit geometry, solar fluxInsulation, radiator location
Thermal StabilitySensitive payloadsMaterial selection, design margins
Heater PowerEclipse & cold survivalBattery capacity, bus voltage

Methods

  1. Passive

    • Radiators: Surfaces with high IR emissivity, potentially low solar absorption.
    • Multi-Layer Insulation (MLI): Minimizes heat loss or gain.
    • Surface Coatings: Tailor solar absorptivity/emissivity.
  2. Active

    • Heaters: Maintain minimum temps, especially for propulsion lines or sensitive instruments.
    • Thermostatic or software control to prevent overheating.
    • Heat Pipes or Loops: Transport heat from source to radiator using phase change fluid.

Decontamination Heaters

  • Warm optics or surfaces to drive off molecular contamination early in mission or after thruster firings.

Balancing the System

  • Adding radiator area helps cool hot conditions but increases heater demands in cold scenarios.
  • High-stability structures (e.g., for instruments) may need precise thermal conditioning to avoid alignment drift.

Testing & Verification

  • Thermal Vacuum (TVAC) tests replicate on-orbit conditions.
  • Cycle tests check survival extremes for components.